Thursday, October 15, 2026

Stability Comes from Quality Cast Parts

Comparison photo of injected molded plastic vs extruded vinyl.
Is your dock actually built for long-lasting stability?

Many dock parts are stamped or extruded. The problem with these parts is that they tend to bend, slip, or break; this causes instability, especially with bottom plates and crossarm clamps. Alumi-Span uses cast parts, which don’t flex over time like stamped or extruded parts. Using cast parts for your dock eliminates a big instability issue.

Why the Lakebed Matters


The bottom of the post has to sit on something solid. On firm sand or gravel, a post can sit directly on the bottom plates. But on soft, mucky, or silty bottoms, you need more bearing surface. That's where permanent dock bases come in.

  • Permanent augers screw into the bottom like a giant corkscrew, anchoring the post in place so it can't shift, even in soft sediment or current.
  • Mud boards spread the post's weight over a wider footprint, so the post doesn't sink into soft bottom over time.

For a dock you plan to leave in year-round, an anchored base is worth the extra effort. For seasonal docks, a mud board or well-seated post can be plenty; the key is knowing what your bottom is made of before you set the first section.


Need to Know how to Build a Boat Dock?


Alumi-Span has been building docks since 1956, and we sell everything down to the nuts and bolts, so you can upgrade your existing dock piece by piece instead of starting over.  

If you need instructions on how to build a boat dock, or if you’re just not sure what your dock needs, give us a call at 855-523-2444 or click here to submit a contact form — we’re more than happy to help you match the right parts to your dock.

Thursday, October 1, 2026

Stability Starts Below the Deck

Photo of an Alumi-Span brand aluminum boat dock.
Does your dock feel loose or unstable?

Every dock section you walk on transfers its weight to a handful of support points: the posts. Those posts carry the load down to the lakebed, and the crossarms spread the load between them so no single post is doing all the work. When this system is sound, your dock stays level and doesn't bounce or sway underfoot. When it isn't, you feel it in every step — and over time, a wobbly dock puts stress on the connections and deck sections a
bove it.

The good news: you don't have to replace the whole dock to fix the problem. Most stability issues are solved at the support level.

Start with the Right Posts


Posts are the backbone of the dock, so size matters. Alumi-Span's standard is 2" OD aluminum dock posts, which they recommend for all new applications. They're lighter and last longer than the older 1.9" OD posts found on many existing docks. If you're building new, go with 2". If you're retrofitting an older dock, measure carefully before ordering, because the two sizes don't mix.

Aluminum posts are the best choice for a few reasons: they won't rot like wood, they resist corrosion better than steel, and they are lighter for pulling in and out season after season. Many Alumi-Span docks are still in service after more than 50 years, and that longevity starts with the posts.

Don't Forget the Crossarms


Posts hold the dock up, but crossarms and platform trusses hold the posts together. They tie adjacent posts into a rigid frame, which is what keeps the whole structure from racking or twisting when a wave hits or when someone steps on the edge of the deck. If your dock has always felt a little "loose," missing or undersized crossarms are often the culprit.


Need to Know how to Build a Boat Dock?


Alumi-Span has been building docks since 1956, and we sell everything down to the nuts and bolts, so you can upgrade your existing dock piece by piece instead of starting over.  

If you need instructions on how to build a boat dock, or if you’re just not sure what your dock needs, give us a call at 855-523-2444 or click here to submit a contact form — we’re more than happy to help you match the right parts to your dock.

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